30kHz 2400W Plastic Ultrasonic Welding Equipment With Multiple Functions
The iAG series ultrasonic welding machine is DONGHO innovative, high-quality and precise ultrasonic welding machine, with DONGHO proven proportion valve technology, with 7 welding modes, and fully electronic welding machine settings. The operation process is connected by Ethernet, and the data connection supports Industry 4.0. Application, IDCS interconnection service remote monitoring and collection, connecting to MES system, perfect control of product quality. We carry out quality monitoring, statistical process control, and picture descriptions of the welding process to provide support for users to find parameters and quality records during production, as well as permission management, log records of user behavior and welding results, and data output.
Technical Parameters:
| Model | iAG3024e |
| Frequency accuracy | 29.80KHz-30.20KHz |
| Power | 2400W |
| Triggering Method | Time/Pressure/Position/Power |
| Welding Method | Weld time/Relative position/Absolute position/Weld energy /Peak power/Max.pressure/Ground detect |
| Max working Stroke(mm) | Φ50*80mm≤3.2mm |
| Max Welding Time | 5 S |
| Voltage(V) | AC220V±5% 50/60Hz |
| Air pressure | ≥0.05Mpa ≤0.65Mpa |
| Pneumatic control | Proportional valve |
| Amplitude control | Single amplitude/stepping amplitude /distance amplitude |
| Operation pressure method | standard/multiple stage |
| Piling function | time/position/energy/pressure |
| Weld area | Not more than 140mm as per materials/shapes, etc. |
| Dimension(L*W*H)mm | 470*720*950mm |
| Weight(kg) | 75kg |
Features:
* Powerful welding process control with weld graph.
* Digital amplitude setting, amplitude segmentation and distance segmentation available.
* The 6th generation iQS, multi-level password protection.
* 100% digital ultrasonic generator and line voltage regulation.
* Modularized structure for easy expansion.
* Seven welding modes: time, depth distance, absolute position, energy, power, pressure, grounding detection.
* UTC multi-core control: high processing rate for enhancement of tracking precision, configured with MES, DPS system and connected to PC configuration for real-time data management.
* Built-in scanner guns supportable by four brands for data traceability.
Ultrasonic and vibration welding:
The vibration welding process vibrates one part relative to the other part in a linear left-to-right motion. The friction between two objects generates heat, which is used to weld the two parts together. The ultrasonic welding process makes one part vibrate perpendicular to the other part, and the vibration is very fast, which will cause intermolecular friction and generate heat.
Ultrasonic welding plastic settings:
According to the characteristics of plastic products, when using ultrasonic welding equipment to weld plastic products, it is necessary to set welding machine parameters, such as trigger mode and corresponding parameters, welding mode and corresponding parameters, amplitude setting, etc.
Our Advantages:
1. More than 25 years ultrasonic plastic welding machine manufacture experience;
2. Our company has passed ISO9001 quality management system, ISO1400 environmental management system, CE certification;
3. Technical staffs have more than 25-year experience in ultrasonic devices research, development, and manufacture;
4. First-class sales team, providing customers with valuable products and services;
5. High-quality promise, At least one-year Warranty for machines and 3 months warranty for tooling;
6. Professional after-sales service team, lifelong technical support.
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